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Aerocon Panel

What is Aerocon?

AEROCON is an innovative sandwich panel made up of two plain cement sheets on either Side of a lightweight concrete core composed of portland cement, binders and a mix of siliceous and micaceous material aggregate with a unique tongue and groove jointing system. These panels are available in thicknesses of 50mm & 75mm with standard width of 600mm and length of 2400, 2700 & 3000mm.

AEROCON panels are most ideal for internal & external applications, simple to erect, light weight, strong, durable, water-& termite-proof, easily relocatable, thermal insulated and, most of all, fire-rated.


Cladding in Power Projects
Mezzanine Floors
Control Rooms
Project Offices
Semi Permanent Buildings
Mass Housing
Fire Separation Walls
Internal Partitions

External cladding for power projects:

AEROCON Panels have been used in industrial high rise cladding for overcoming the masonry difficulties such as brick by brick construction, plastering and curing. AEROCON panels are factory made and impart following advantages to any industry having cladding requirement:
Factory made/cured panels -no need to do anything on site.
Light-weight panels allow easy handling and erection.
Dry construction: No cement work required at heights.
Fast track construction -Tongue and groove jointing  system
Very good wind load bearing capacity.
Control rooms:

Control room of any size can be made using AEROCON panels. The biggest advantages in Control room applications are:

Fire rating of two hours.
Completely relocatable.
Floor, Walls and Roof using same panels.
Ease of workability-cutting/drilling possible at any point of time.
Good aesthetics and completely dry construction.
Can be used in running industry also.

Fire Separation Walls:

Due to its good fire-rating properties, AEROCON panels are most suitable for fire separation walls where fire rating of two hours is generally expected. AEROCON panels come with a test backup from the Central Building Research Institute, Roorkee and has the following unique properties:

AEROCON Fire walls can be installed in existing running units without any disturbance to ongoing work.
Fast and dry construction gives good aesthetics to any walling set up.

Aerocon panels were used for the following power projects:

(a) For Cladding

Neyveli Lignite Corporation Ltd., Neyveli -External Cladding
  for Power Project.
Selco International, Mahboobnagar, A.P.

Hyderabad Industries Ltd. offered a dry wall system with AEROCON panels of 75mm thickness from 20mtrs height to 40mtrs height for Neyveli power project (see photo on cover). Panels were fixed to the existing steel grid with minor changes in the steel structure.
Original specifications for the building: 230 mm brick work from floor level to 40mtrs height for turbine building.
The speed of construction with AEROCON panels can be gauged from the fact that the project was completed in three month's time before the scheduled date of completion.
EPC Contractors for the project: M/s Ansaldo Services, Italy
Contractors: M/s Simplex Concrete

(b) For Site Offices:

Reliance Energy at Samalkot in Andhra Pradesh.
Hitachi (EPC contractors) for Hinduja Power Corporation at
Dowliganga Hydro electric project at H.P.
BHEL (EPC contractors) for NTPC at Parvada in Vizag.

Back view of the Neyveli Lignite Corporation, Neyveli, Tamilnadu.
 Side view of the Neyveli Lignite Corporation, Neyveli, Tamilnadu
AEROCON PANELS Technical Specifications
  Weight (nom) per sq.m. (Kgs)
  Axial load/metre width (KN/m)
  (Sample size -1500x300mm)
  Bending Test (4 point UDL)
Factor of Safety -2.5
  Uniformly distributed load
                                     2.9 M span
                                     1.5 M span 



Factor of Safety -2.5
  Flexural Strength/Modulus of
  Rupture (Kg/cm2)
Typical Test results
  Compressive Strength (Kg/cm2)
Typical Test results
  Thermal Conductivity
  (W/m deg. K)
BS 4370-Part 2
  Sound transmission co-efficient (db)
  (Typical Test result of Prasar Bharati
  and National Physical Laboratories)
 IS: 9901 (Part 111)-1981
IS: 11050 (Part 1)-1981
  Fire rating (minutes)*
BS 476 Part 20-22
  Surface spread of flame* Class I BS 476 Part 7-1971
  Fire Propagation Index (I)*  3.7 BS 476 Part 6-1981
 Class 'P'
(not easily ignitable)
BS 476 Part 5-1968
  Standard Sizes:
  Length       -           2.4m, 2.7m, 3.0m
  Width         -           600mm
  Note: The above specifications are based on typical test result of AEROCON panels with Flex-O-Board and are subject
  to revision.
     * As per test result of CBRI
Aercon Panels Being installed in power plant
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